Training of mechanics for repair of technological installations. Work curriculum for professional training and advanced training in the profession “Repairman” Training program for servicing compressor units

Mobile compressor operator training is carried out in accordance with the “List of worker professions, employee positions for which vocational training is carried out”, approved by Order of the Ministry of Education and Science No. 513 of July 2, 2013 “On approval of the List of worker professions, employee positions for which vocational training is carried out” , the requirements of the Unified Tariff and Qualification Directory of Work and Professions of Workers, the All-Russian Classifier of Worker Professions, Employee Positions and tariff categories.

Any compressor is a complex of devices designed to produce compressed air or other gas. The advantage of a mobile compressor over a stationary one is, first of all, that their use is possible at sites where installation, much less assembly, of a stationary compressor is not possible.

These compressors are used for various industries such as mining, transport, oil and gas, mobile machine maintenance, etc.

For example, typical applications for mobile compressors are servicing trucks, inflating tires, blowing radiators, etc.

The specialists who work on mobile compressors are mobile compressor operators.

The profession of a mobile compressor operator requires the following skills and abilities: maintenance of a mobile compressor unit, starting and stopping the compressor, diesel engine; laying communications, connecting them to the compressor unit and the wellhead; carrying out work to enhance the outflow of fluid from the well by creating a depression at the bottom, monitoring the influx of fluid (oil); air supply adjustment heat treatment bottomhole zone of the well; participation in work to open productive formations using gaseous agents and to eliminate complications in drilling; ability to adjust the operating modes of the compressor unit and diesel engine according to the readings of instrumentation; monitor the operation of all mechanisms and systems of a mobile compressor unit, establish the basic parameters of the installation in accordance with the technological regulations for drilling and testing (development) of wells, etc. A mobile compressor operator must know: methods of operating oil, gas and injection wells; purpose, device and operating rules various systems compressors, power equipment, automobiles, instrumentation and automatic protection of the compressor unit; types of fuel, lubricants and cooling; methods for detecting and eliminating malfunctions in the operation of a mobile compressor unit; diagrams for connecting communications from the compressor unit to the well; consumption standards for operating materials for the production of compressed air; basic information on heating engineering, electrical engineering, drilling and production equipment, drilling technology, testing (development) and major renovation oil and gas wells; plumbing in the scope of work performed.

To perform work, a compressor unit operator must undergo professional training, no more than once a year and at least once every 5 years, take short-term advanced training courses of at least 72 hours in order to acquire new knowledge and skills and increase the level, have a medical a book with no contraindications to work. It is important that persons under 18 years of age are not allowed to work as a mobile compressor operator.

Cost of training and terms of study

ANO DPO "Comprehensive Training Center for Personnel Retraining" provides vocational training in the following programs:

Form of study: full-time, part-time, distance learning using Internet technologies.

What is included in the training program

In the process of mastering the training program, developed taking into account Order of the Ministry of Labor of Russia No. 513 of July 2, 2013 “On approval of the List of occupations of workers, positions of employees for which vocational training is carried out” for mastering the working profession of a mobile compressor operator, the following questions are studied:

• Fundamentals of Economics and Law
• Materials Science
• Reading blueprints
• Electrical engineering
• Information from technical mechanics
• Occupational safety and Industrial Safety
• Purpose, design and principle of operation of mobile compressors
• Engines internal combustion, purpose, design and operation
• Chassis design
• Drives, fittings and auxiliary equipment of mobile compressor units
• Repair of compressors, drives, fittings and auxiliary equipment
• Operation of mobile compressors
• Device rules and safe operation pressure vessels
• First aid to victims during work

Classes are held in the classroom of the ANO DPO “Comprehensive Training Center for Personnel Retraining,” as well as through the Internet portal of the Training Center website.

Upon completion of training, you will be issued

• Certificate for each employee who has passed the certification;
• Protocol of the certification commission with a list of employees who have passed the certification.

How to get trained as a mobile compressor operator

After completing vocational training (or at a specialized school or training center), a mobile compressor operator has the right to increase the assigned rank of his specialty by completing short-term advanced training courses of at least 72 hours, no more than once a year and no less than once every 5 years, and there is a certain gradation for each of the categories, namely:

Advantages of working with ANO DPO “Comprehensive Training Center for Personnel Retraining”

• all training programs are developed by teachers taking into account modern educational and teaching materials using new technologies in teaching;
• A convenient form has been developed for you electronic library according to the educational material of the course;
• the cost of training to become a mobile compressor operator is significantly lower than that of others training centers;
• Training takes place at a time convenient for you and in the form required for your organization.

Required documents

WORKING CURRICULUM

vocational training and advanced training

by profession "Repairman"

(name of profession according to the all-Russian classifier

Worker professions, employee positions and wage grades

OK 016-94: Repairman)

Novy Urengoy

Main characteristics

profession "repairman"

(occupation code – 18559, the name of the profession is agreed upon by the All-Russian Classifier of Worker Professions, Employee Positions and Tariff Classes (OK 016-94) « Repairman ».

Compiled in accordance with the requirements for the content and level of training of specialists, the curriculum and programs for professional training of specialists, based on the working curriculum of the State Budgetary Educational Institution of Secondary Professional Education of the Yamal-Nenets Autonomous Okrug "NurMK" and programs of the main disciplines of professional training.

This set of educational program documentation is intended for professional training of specialists. Duration of training by profession « Repairman » - 5 months . The duration of advanced training is 1.5 months.

The kit includes: explanatory note, professional characteristics, blocks of educational programs, thematic planning.

The main importance of practical training is to prepare specialists for direct implementation activities, independent performance of work provided for by the qualification characteristics, technical specifications and standards established by the enterprise.

When developing a curriculum for a profession « Repairman » were guided by the following documents:

1. the federal law"About education

2. Federal Law – Federal Law “On Amendments to Certain Legislative Acts of the Russian Federation in Connection with the Establishment of Compulsory General Education”;

3. Federal Law of the Russian Federation of December 25, 2008 “On Amendments to the Law Russian Federation» “On employment in the Russian Federation”;

4. All-Russian classifier of worker professions, employee positions and tariff categories, OK 016-94;

5. Order Federal service on environmental, technological and nuclear supervision dated December 29, 2006 No. 000 “On approval of the List of main professions of workers industrial production(facilities), the training programs of which must be coordinated with the bodies of the Federal Service for Environmental, Technological and Nuclear Supervision";

6. Order of the Ministry of Education of Russia dated January 1, 2001. No. 000 “On approval of the List of vocational training professions”;

7. Order of the Ministry of Education of the Russian Federation dated January 1, 2001. No. 000 “On the introduction of a curriculum model for professional training of personnel in blue-collar professions.”

Professional qualification characteristics reflect the content labor activity, requirements for the level of professional qualifications in the profession. Based on these characteristics, the content of training is selected, and educational program and methodological documentation is developed.

Curriculum blocks reflect the content of practical work required for training in the profession « Repairman ».

408 hours are allocated for studying a profession in vocational training, of which 252 hours are practical training.

286 hours are allocated for advanced training, of which 172 hours are practical training.

Profession code 18559

Professional characteristics

1.Profession according to the list of vocational training professions.

Name of profession according to the All-Russian Classifier of Worker Professions, Positions and Tariff Levels (OK 016-94): Repairman .

2. Purpose of the profession.

A repairman is a qualified specialist who performs work specified in the qualification characteristics and technical conditions.

Professional training is carried out:

In institutions of primary vocational education and secondary vocational education in order to update and expand knowledge and skills, as well as obtaining professional qualifications in a new specialty within the profession.

In the system of continuous professional education to achieve more high level qualifications.

Qualification characteristics.

Profession – Repairman

Qualification - 2-4th category.

must know:

Techniques for performing work on disassembling, repairing and assembling simple components and mechanisms, equipment, units and machines;

Purpose and rules for using plumbing and inspection tools;

Basic mechanical properties of processed materials;

Name, marking and rules for using oils, detergents, metals and lubricants.

Construction of equipment being repaired; purpose and interaction of main components and mechanisms;

Technological sequence of disassembly, repair and assembly of equipment, units and machines; technical specifications for testing, adjustment and acceptance of components and mechanisms;

Basic properties of processed materials; arrangement of universal devices and used control and measuring instruments; system of admissions and landings; qualities and roughness parameters; rules for slinging, lifting, moving loads, rules for operating lifting equipment and mechanisms controlled from the floor.

Additionally should know for 4th category:

Construction of repaired equipment, units and machines;

Rules for regulating machines;

Methods for eliminating defects during repair, assembly and testing of equipment, units and machines;

Design, purpose and rules for using the control and measuring instruments used;

Design of universal and special devices;

Methods for marking and processing simple various parts;

System of tolerances and landings, qualities and roughness parameters;

Properties of acid-resistant and other alloys;

Basic provisions of scheduled preventive maintenance of equipment.

Repairman 2-4th category should be able to:

Disassemble, repair, assemble and test simple equipment, units and machines,

Produce. repair simple equipment, units and machines, as well as of average complexity under the guidance of a more highly qualified mechanic; perform metalworking of parts according to the 12th - 14th qualifications;

Carry out washing, cleaning, lubricating parts and removing the fill;

Perform work using pneumatic, electric tools and drilling machines; scrape parts using power tools;

Make simple tools for repair and assembly.

Perform disassembly, repair, assembly and testing of medium complexity, components and mechanisms of equipment, units and machines;

Carry out repairs, adjustments and testing of moderately complex equipment of units and machines, as well as complex ones under the guidance of a mechanic of higher qualifications;

Perform metalworking of parts for qualified specialists;

Repair lined equipment and equipment made of protective materials and ferrosilicon;

Disassemble, assemble and seal faolite and ceramic equipment and communications; manufacture devices of medium complexity for repair and assembly;

Additionally for 4th category:

Disassemble, repair, assemble and test complex components and mechanisms;

Repair, install, dismantle, test, adjust and adjust complex equipment, units and machines, hand over after repair;

Perform metalworking of parts and assemblies according to 7-10 qualifications;

Manufacture complex devices for repair and installation;

Prepare defect reports for repairs;

Fulfill rigging work using lifting and transport mechanisms and special devices.

must know:

Design features of the equipment, units and machines being repaired;

Technical conditions for repair, assembly, testing, regulation and correct installation of equipment, units and machines;

Technological process of repair, assembly and installation of equipment;

Rules for testing equipment and machines for static and dynamic balancing; geometric constructions with complex markings; methods for determining premature wear of parts; methods for restoring and strengthening worn parts and applying a protective coating.

Design features, kinematic and hydraulic diagrams of the equipment, units and machines being repaired;

Methods of repair, assembly, installation; accuracy checks and testing of repaired equipment;

Permissible loads on operating parts, components, equipment mechanisms and preventive measures to prevent breakdowns, corrosive wear and accidents.

Repairman 5-6th category should be able to:

Repair, install, dismantle, test, adjust and set up complex equipment, units and machines and hand over after repair;

Perform metalworking of parts and assemblies according to the 6th - 7th qualifications;

Perform disassembly, repair and assembly of components and equipment in conditions of intense and dense fits.

Additionally for 6th category:

Repair, install, dismantle, test and adjust complex large-sized, unique, experimental and experimental equipment, units and machines;

Identify and eliminate defects during equipment operation and during inspection during repairs;

Inspect and load test repaired equipment for accuracy.

WORKING CURRICULUM

for vocational training of workers

at GBOU SPO Yamalo-Nenets Autonomous Okrug "NURMK"

Novy Urengoy

The curriculum is based on curricula and programs developed by the Federal State Institution “Federal Institute for Educational Development”, Moscow 2008.

WORKING CURRICULUM

to improve the skills of workers

at GBOU SPO Yamalo-Nenets Autonomous Okrug "NURMK"

Novy Urengoy

The curriculum is compiled on the basis of curricula and programs developed by the Federal State Institution “Federal Institute for Educational Development”, Moscow 2008.

EXPLANATORY NOTE

This program is intended for training and retraining (advanced training) of workers in the profession “Mobile compressor operator” of 5-6 categories in off-the-job courses.

The qualification characteristics are drawn up in accordance with the Unified Tariff and Qualification Directory of Work and Professions of Workers and contain requirements for the basic knowledge and skills that workers of the specified profession and qualifications must have.

The duration of training is set at 356 hours, retraining (advanced training) - 304 hours in accordance with the requirements of the Model Regulations on vocational training workers in production.

By the end of the training, each worker must be able to perform the work provided for by the qualification characteristics, in accordance with technical conditions and standards. Qualifying trial work is carried out at the expense of the time allocated for on-the-job training.

Mobile compressor operator 5-6 categories should be able to:

1. Prepare mobile compressor equipment for well development operations.

2. Assemble and disassemble communications and connect them to the wellhead and compressor unit.

3. Start and stop the diesel engine and compressor.

4. Observe the operation of all mechanisms and systems of the mobile compressor unit.

5. Identify and eliminate malfunctions in the operation of the diesel engine and compressor.

6. Maintain and carry out preventive repairs of compressor installation systems, including emergency protection systems.

7. Regulate the operating mode of the compressor unit according to the readings of instrumentation.

8. Carry out work to call the influx of fluid from the well.

9. Properly organize and maintain the workplace.

10. Use materials and fuel economically.

11. Apply the most appropriate and productive methods and modern methods labor organization.

12. Keep a log of the operation of the compressor unit.

9. Basic information about drilling and production equipment, technological processes drilling, testing (development) and major repairs of oil and gas wells.

10. Rules for safe movement.

11. Rules for the safe maintenance of a mobile compressor, rules, design and safe operation of pressure vessels.

12. Plumbing in the scope of work performed.

Monitoring the state of labor protection and safety at drilling enterprises.

Administrative and criminal liability for violation of rules and safety instructions and accidents that occurred as a result of these violations. The procedure for investigating and recording accidents.

General safety regulations in the oil industry and in the field of geology and subsoil exploration.

Topic 3.

First aid.

Means and methods of first aid. First aid for electric shock. First aid for wounds and bleeding. First aid for burns, frostbite, gas poisoning.

Topic 4.

Security environment.

Environmental Protection Organization. Security atmospheric air, soils, reservoirs, bowels of the earth, vegetation and animals. Characteristics of environmental pollution. Measures to combat noise, soil and atmosphere pollution, aquatic environment; organization of production on a closed cycle principle, transition to waste-free technology, improvement of waste disposal methods, complex use natural resources, strengthening control over maximum permissible concentrations of harmful components entering the natural environment, recycled water supply (etc.), in relation to this industry and the base enterprise. Personal capabilities and responsibilities of the workers of this procession in environmental protection.

Topic 5.

Fundamentals of technology for drilling and operating oil and gas wells.

Drilling rig and its elements. Basic operations included in the drilling process. Well construction cycle. Well drilling technology.

Natural oil and gas reservoirs. The concept of porosity and permeability of rocks. Physical properties oil. Gases of oil fields and their basic properties.

Types of oil fields. Reservoir pressure. Formation motive forces and resistance forces. Regimes of oil reservoirs.

General concepts about the technology of drilling oil and gas wells.

Casing columns. Well cementing. Column leak testing. Perforation of the production string.

Oil field and its structure. The structure of the earth's crust. General information about rocks. Occurrence of oil and gas in earth's crust. Oil reservoirs. The reservoir is like a porous reservoir filled with gas, oil and water under pressure. Acting forces in the formation: formation water pressure, compressed gas pressure, elastic forces of oil, water and gas.

Reservoir pressure. General information about oil wells.

Static and dynamic levels. Bottomhole pressure. Interaction of wells. Conditions of inflow to the face. Regimes of oil fields. Placement of wells on the area.

Allowable fluid withdrawal from the formation. Oil field development systems. Geological, technical and economic forces, influencing the choice of well development and placement system. The concept of well development. Preparation of wells for development.

Methods to prevent open flowing of wells.

Operation of oil wells. Oil well equipment.

Underground well repair. Types of well repair. Well overhaul technology.

Specialization disciplines

Topic 6.

Technique and technology for drilling wells and opening productive formations using air, aerated liquid and foam systems.

General understanding of the technology of drilling wells using air and aerated liquid. Features of application: advantages and disadvantages of these methods.

Scheme of wellhead piping when drilling using air and aerated fluid. Special equipment.

Ground equipment installation diagram. Location of compressors and auxiliary equipment.

Selecting a mode and monitoring the main operating parameters of a compressor unit when drilling with air and aerated liquids.

Basic technologies for opening productive formations using foam systems. Equipment used.

Safety rules when drilling wells and opening productive formations using air, aerated liquids and foam systems.

Topic 7.

Design, main systems and maintenance procedures for power drives of mobile compressor units.

Power engine as a source of mechanical energy. Classification of internal combustion engines according to the type of fuel used and the method of ignition of the working mixture.

General device internal combustion engines.

Purpose and classification of connecting rod and crank mechanisms. Care of the connecting rod and crank mechanism. Identifying and eliminating major faults.

Purpose and design of gas distribution mechanism parts.

Purpose and classification of the cooling system. Influence thermal regime on its power, efficiency and wear. Normal temperature coolant. Cooling system devices and their purpose. Radiator installation. Water pumps. Fans. Adjusting fan drive belts. Thermostats, their structure and operation.

The principle of operation of the cooling system.

Diesel power system. General structure of the power system, instruments, fuel priming pump, fuel filter.

Types of nozzles, their purpose, design. Fuel pipeline, its structure. Types of fuel. Valve for automatically stopping a diesel engine when the oil pressure drops in the lubrication system, its purpose, structure and principle of operation.

Purpose and classification of the lubrication system. Requirements for oils. Diesel lubrication system. Oil pumps, their design, drive and operation. Oil filters, their design, inclusion in the system and operation. Oil radiators. Heat exchangers. Regulating pressure in the lubrication system. Control safety devices in the lubrication system.

Diesel starting systems.

Electrical equipment of internal combustion engines. Diesel electrical equipment. Rechargeable batteries. ICE instrumentation and their purpose. Control and measuring instruments for diesel and diesel compressor. Remote pressure gauges, thermometers, electric total station, voltammeter, engine hour meter. Purpose and their operating principle.

Care, operation, maintenance, possible malfunctions of internal combustion engines and diesel engines, causes of their occurrence and methods of elimination.

Topic 8.

Device, main systems, maintenance procedure

compressors and compressor units.

Concept of compressors. Thermodynamic cycle of the compressor. Classification of compressor machines according to the developed pressure, characteristics of the compressed gas, operating principle, installation method and arrangement of working parts, drive, developed productivity.

Piston compressors - schematic diagram and principle of operation. Classification piston compressors. Working cycle in a piston compressor. Parts of piston compressors, purpose and design.

Design of piston compressors. Auxiliary equipment for piston compressors

Run-in and adjustment of compressors. Run-in periods. Preparing the compressor for start-up. Starting and stopping compressors. Compressor fault detection. Compressor emergency stop. Basic faults and methods for their detection. Supervision of the compressor during operation. Operation of compressors. Air cleaning. Air purifier installation. Cooling of compressors.

Mobile compressor units. Mounting base and equipment included in the installation. Schematic diagram installations. Basic specifications: design of compressor cooling and lubrication systems.

General provisions on the equipment maintenance system. Purpose of the maintenance system. System of maintenance and repair of mobile compressor units for well development. Types of maintenance and repair provided for by the maintenance system. Current and major repairs. Information on the procedure for performing operations and the methods used during current and major repairs of mobile compressor units. A set of tools, devices and instrumentation used in the maintenance of mobile compressor units for well development.

Topic 9.

Instrumentation and auxiliary mechanisms.

Electrical measuring instruments for mobile compressor units: remote electric tachometer, aerothermometers for water and oil, tachometer, pressure gauge, voltammeter, others, their purpose, design and operating principle.

Instrumentation and their purpose in mobile compressor units.

Division of control and measuring instruments into groups, depending on their purpose.

Indicating, recording, summing and signaling devices. Instruments for measuring pressure, flow of liquids and gases, measuring temperature, liquid level.

Devices for monitoring the operating parameters of mobile compressor units.

Schematic diagram of the inclusion of control devices in the installation system. Technical characteristics of devices. Design and operation of the instrumentation system for mobile compressor units.

Automation system for mobile compressor units. The main functions of the plant automation system and the instruments used in it (electrical contact pressure gauges, time relays, pressure switches, signal lights, etc.).

Design and operation of the automation system for mobile compressor units. Setting up automation devices. Rules for operating the automation system of mobile compressor units. Possible faults automation systems and methods for their elimination.

Topic 10.

Basics of plumbing.

Marking. Applying marks. Marking marking lines. Marking techniques.

Chopping. Cutting sheet steel according to the level of the vice jaws and marking marks. Cutting out straight and curved grooves on a wide surface of cast iron parts with a cross-meissel.

Edit. Straightening of strip steel on a plate. Straightening of a round steel bar on a plate and using prisms. Straightening of pipes and section steel (angles).

THEMATIC PLAN OF INDUSTRIAL TRAINING.

INDUSTRIAL TRAINING PROGRAM.

Topic 1.

Introductory lesson.

Educational tasks of industrial training during advanced training. Contents of work in accordance with the requirements of the qualification characteristics. Stages of professional growth. Familiarization with the work experience of leading production workers.

Familiarization with the industrial training program for mobile compressor operator of 5-6 categories.

Topic 2.

Occupational safety, fire safety, electrical safety.

Occupational safety briefing.

Familiarization with the workplace of an advanced mobile compressor operator during well development work, the use of gaseous agents when opening productive formations and eliminating complications in drilling.

Safety training in the workplace.

Familiarization with basic safety instructions for construction, installation, repair work and fire safety rules.

Topic 3.

Training in basic and auxiliary types of work.

Monitoring the progress of the process and regulating the regime parameters during the development of wells after drilling and major workovers.

Monitoring and regulation of parameters of the compressed air supply mode when opening productive formations and eliminating complications in drilling with the help of gaseous agents.

Monitoring and regulation of compressed air supply parameters during heat treatment of the bottomhole zone of a well.

Studying the procedure for monitoring and regulating the operation of the main systems of mobile compressors. Training in maintenance techniques for the main systems of mobile compressors during operation. Training in basic techniques for identifying and troubleshooting faults in the operation of mobile compressors.

Preparation of working tools for maintenance and repair of mobile compressor units. Checking and preparing the starting motor for operation. Removing, checking and installing the clutch on the starting motor. Maintenance starting motor. Disassembling, checking, repairing and assembling the starting motor. Disassembling, checking, repairing and assembling the starting compressor.

Preparing heating devices for operation. Maintenance of heating devices. Heater repair.

Maintenance, care and troubleshooting of the diesel crank mechanism, gas distribution mechanism, diesel lubrication system, diesel cooling system, diesel power system, gearbox.

Preservation of the compressor. Compressor depreservation. Preparing the compressor for start-up.

Compressor maintenance, care and repair. Maintenance, care and troubleshooting of compressor auxiliary equipment (filters, coolers, radiators, settling tanks, pumps, etc.).

Maintenance, care and troubleshooting of the installation base of mobile compressor units.

Repair and adjustment of brakes, lighting, change of instrumentation and automation devices, etc.

Topic 4.

Independent performance of work as

operator of a mobile compressor of 5-6 categories.

Independent performance of the entire range of works provided for by the requirements of the qualification characteristics of a mobile compressor operator of 5-6 categories under the supervision of a foreman (instructor) of industrial training with mandatory compliance with labor safety instructions and technological conditions.

Mastering advanced techniques and work methods. Consolidation of acquired work skills. Achievement established standards production.

Qualification (trial) work.

BIBLIOGRAPHY:

Basic:

1. Vadetsky oil and gas wells. Tutorial– M.: Academy, 2010. – 352 p.

2. Shchurov and oil production technology. Textbook for universities. – M.: Alliance, 2009. – 510 p.

Additional:

1. , Pokrepin for repair of oil and gas wells. Tutorial. – Volgograd: In-Folio, 2009 – 288 p.

3. Nikishenko equipment. Tutorial. - Volgograd: In-Folio, 2008. – 416 p.

4. Molchanov well repair. Textbook - M.: Nedra, 1986. - 208 p.

5., Ilsky machines and mechanisms - M., Nedra, 1980.

6. Vadetsky oil and gas wells. – M., Nedra, 1985.

7. Safety rules in petroleum and gas industry. – Moscow, 1998.

8. Rules for electrical installations.

9. Rules for the design and safe operation of stationary compressor units, air and gas pipelines.

Added to the site:

EXPLANATORY NOTE

This program is designed to train workers engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels).

The program is compiled on the basis of the Rules for the Design and Safe Operation of Pressure Vessels PB 03-576-03, Passports S415M.00.00.000.PS, S416M.00.00.000.PS “Compressor” garage model S415M, Garage compressor model S416M”, Passport “Pressure vessel, capacity 500 l” and Passport “Pressure vessel ZIF-55 Sb 05 PS” includes a thematic plan and program of theoretical training, industrial training and is designed for 39 hour.

After completing training under this program, trainees pass a certification exam at the enterprise commission; the certification results are documented in a protocol signed by the chairman and members of the commission.

The administration of the enterprise issues certificates of the established form to persons who have completed training and passed the exam, indicating the names of the vessels to which these persons are allowed to service, signed by the chairman of the commission.

A worker servicing pressure vessels must subsequently undergo periodic knowledge testing at least every 12 months.

QUALIFICATIONS.

A worker engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels) must know :

operating instructions for garage and mobile compressors and their air collectors (pressure vessels);

Operating Instructions safety valves garage and mobile compressors;

purpose, principle of operation, design and main technical characteristics of garage and mobile compressors and their air collectors (pressure vessels);

purpose, principle of operation, design and main technical characteristics of safety valves for garage and mobile compressors;

purpose, principle of operation, design and main technical characteristics of shut-off valves and pressure gauges;

main malfunctions that arise during the operation of compressors and their air collectors (pressure vessels) and safety valves;

A worker engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels) must be able to :

turn on the compressor and air collector;

check the proper operation of safety valves and pressure gauges;

identify malfunctions in the operation of garage and mobile compressors and their air collectors (pressure vessels);

inspect, maintain and repair garage and mobile compressors and their air collectors (pressure vessels);

Maintain shift and repair logs correctly.

SYLLABUS

TRAINING OF WORKERS ENGAGED IN THE OPERATION, MAINTENANCE AND REPAIR OF GARAGE AND MOBILE VEHICLES

COMPRESSORS AND THEIR AIR Collectors

(PRESSURE VESSELS)

PROGRAM

TOPIC 1.

Purpose. Design and principle of operation of compressors.

Purpose of garage compressors. Compressor components and parts. Electrical equipment, safety devices and instruments, Operating principle.

TOPIC 2.

Maintenance of compressor units.

Compressor care and maintenance. Daily compressor start. Checking work, frequency and revision.

TOPIC 3.

Typical faults and methods for their elimination.

Reduced performance. Compressor overheating. Knock in the cylinder and crankcase. Oil leak. Air leakage. The compressor does not turn on.

TOPIC 4.

Safety requirements.

Compressor installation. Grounding. Permission to work service personnel. Fencing. Carrying out repair work. Starting and stopping the compressor.

T E M A 5.

Basic information about pressure vessels.

Pressure vessels. Design features, purpose of vessels. Main operating characteristics: operating pressure in the vessel, design pressure in the vessel, test pressure of the vessel, temperature of the vessel wall.

Pressure vessels as equipment of increased danger in operation.

Vessels to which the requirements of the Rostechnadzor Rules apply and vessels to which the requirements of the Rules do not apply.

The procedure for supervising the safe operation of vessels.

T E M A 6.

Equipping pressure vessels with fittings, instrumentation, safety devices and basic safety requirements for them.

Purpose of fittings installed on vessels, instrumentation, safety devices against increased pressure and other safety devices.

Design and installation of safety valves. Adjusting safety valves. Checking the operation of the safety valve.

Maintenance of safety valves. Frequency of checking the serviceability of safety valves, procedure for troubleshooting.

Rules for installing pressure gauges on vessels. Pressure gauge malfunctions. Cases when pressure gauges are not allowed for use. Checking the serviceability of pressure gauges and a State Verification mark (seal or mark, installation location and designations). Maintenance requirements.

T E M A 7.

Safety requirements for the operation of pressure vessels.

Sources of danger when operating pressure vessels.

Basic safety conditions and measures to prevent accidents of vessels during their operation. Safe installation vessels. Technical examination of vessels (primary, periodic, extraordinary).

Preparing vessels for commissioning. Putting the vessels into operation. Conditions for safe maintenance of vessels. Normal (planned) vascular arrest. Emergency stop of blood vessels. Possible reasons and the procedure for emergency shutdown of the vessel. Actions of personnel in cases of occurrence emergency situations: increase in pressure in the vessel above the permitted limit, malfunction of safety valves; when liquid level indicators fail; malfunctions of pressure gauges and the inability to determine pressure using other instruments; detection of leaks, bulges, and ruptured gaskets in vessels and their elements operating under pressure; in the event of a fire that directly threatens a pressure vessel.

T E M A 8.

Maintenance and repair of vessels.

Ensuring that vessels are maintained in good condition and their operating conditions are safe. Periodicity technical examinations. Maintenance and service. The procedure for admitting personnel servicing vessels to work. Personnel training and certification. Passing exams and issuing certificates. Frequency of testing the knowledge of personnel servicing vessels. Extraordinary knowledge test. Procedure for admission to self-service vessels.

Vessel repair. Repair schedule. Preparing the vessel for repair. Compliance with safety requirements during repairs. Organization of repair work. Security measures.

TOPIC 9.

Labor and environmental protection. Fire safety.

Training on this topic is carried out in accordance with the training program for workers on the topic (subject) “Occupational Safety”, approved by the chief engineer on September 20, 2003.

T E M A 10.

Providing first aid to victims.

Training on this topic is carried out in accordance with the program (plan) for training workers in providing first aid to victims approved by the chief engineer on August 29, 2003.

THEMATIC PLAN AND PROGRAM

INDUSTRIAL TRAINING

THEMATIC PLAN

PROGRAM

TOPIC 1.

Familiarization with production. Security briefing

labor and fire safety.

Familiarization with labor organization and quality control of work.

Instruction on labor protection and fire safety at the enterprise. Fire-fighting equipment and equipment, as well as fire-fighting measures (in case of a fire). Organization of labor planning. Familiarization with the work site using a compressor.

Familiarization with personal protective equipment. Rules for using them.

Familiarization with primary means fire extinguishing systems and procedures for their use.

TOPIC 2.

Familiarization with the structure and operation of the compressor and air collector.

Purpose and design of compressor mechanisms. Fittings, instrumentation, air collector safety devices. Their purpose, principle of operation, methods of adjustment and testing. The procedure for carrying out technical examinations and technical maintenance.

TOPIC 3.

Operation of the compressor and air collector.

Occupational safety briefing. Preparing the compressor and air collector for start-up. Putting the compressor and air collector into operation. Maintenance of the compressor and air collector during operation. Normal (planned) stop of the air collector. Emergency stop of the air collector. Carrying out work on the instructions of the person responsible for the safe operation of pressure vessels, in compliance with the requirements of the instructions for the safe operation of compressors and instructions for operating modes and safe service vessels (air collectors) of garage compressors. Quality control of work performed.

Application

TICKETS

for workers engaged in operation and maintenance,

and repair of garage and mobile compressors and

their air collectors (pressure vessels)

Ticket No. 1

1. Purpose of compressors. clause 1.1. (4)

2. In what cases is a pressure gauge not allowed for use? clause 5.3.10.(1)

3. Purpose and arrangement of vessels (air collectors) included in the garage compressor units S415 and S416, clause 2.1.(3)

4. Method of performing artificial respiration, clause 4. (7)

Ticket No. 2

1. Main components of the compressor unit, clause 4.1. (4)
2. Who is allowed to service pressure vessels?, clause 1.3. (3)
3. Technical characteristics of the vessels (air collectors) included in the garage compressor units S415 and S416, clause 2.1. (3)

4. First aid for fractures, paragraph 9. (7)

Ticket No. 3

1. Electrical equipment and grounding of the compressor, clause 4.3., clause 5.3., clause 6.4. (4)
2. What marking should it have? shut-off valves vessel?, clause 5.2.2. (1)
3. Preparation for launch of vessels (air collectors) included in the garage compressor units C415 and C416, paragraph 3 (3)
4. Causes of occupational injuries during the operation of pressure vessels, Introduction (8)

Ticket No. 4

1. Operating principle of the compressor, clause 4.2. (4)
2. In what cases should the vessel be stopped in an emergency?, clause 7.1. (3)
3. Putting into operation the vessels (air collectors) that are part of the garage compressor units C415 and C416, clause 4. (3)
4. Providing first aid for burns, clause 7. (7)

Ticket No. 5

1. Procedure for starting the compressor, clause 6.7.÷6.9. (4)

2. The procedure for checking the serviceability of safety valves of air collectors, P.3.4. (2)

3. Maintenance during operation of the vessels (air collectors) that are part of the garage compressor units S415 and S416, P.5. (3)

4. First aid for sprains, paragraph 9. (7)

Ticket No. 6

1. What needs to be done when inspecting a compressor?, clause 8.10 (4)
2. Which vessels are covered by the “Rules for the design and safe operation of pressure vessels”?, clause 1.1.2. (1).

3. When is the pressure gauge checked and by whom?, clause 5.3.11. (1)

4. First aid for bruises, paragraph 9. (7)

Ticket No. 7

1. Methods for eliminating a decrease in compressor performance, clause 9.1. (4)

2. What is the diameter of a pressure gauge installed at a height of up to 2 meters?, clause 5.3.6. (1)

3. The procedure for emergency shutdown of vessels (air collectors) included in the garage compressor units S415 and S416, clause 7.2.÷7.5. (3)

4. Providing first aid for fainting, paragraph 11. (7)

Ticket No. 8

1. Requirements for the compressor installation site, clause 6.1., clause 6.2., clause 6.6. (4)

2. Purpose and design of the spring safety valve, clause 2.2.1. (2)

3. Repair of the air collector (receiver) of garage compressor units C415 and C416, clause 8. (3)

4. First aid for poisoning, paragraph 11. (7)

Ticket number 9

1. Who is allowed to work with compressors?, clause 1. (4)
2. In what cases is a pressure gauge not allowed for use?, clause 5.3.10. (1)
3. Technical characteristics of the safety valve installed on the vessels (air collectors) included in the garage compressor units C415 and C416, clause 2.2. (2)
4. First aid measures for victims of electric current, paragraph 3 (7)

Ticket No. 10

1. What needs to be done upon completion of work, clause 5.10., clause 5.11. (4)

2. Maintenance procedure during operation of safety valves. installed on the “air collector” vessels that are part of the garage compressor units C415 and C416, clause 3. (2)

3. What is the purpose of a three-way valve?, clause 5.6. (3)

4. Carrying and transportation of the victim, clause 13. (7)

Regulations

1. Rules for the design and safe operation of pressure vessels PB 03-576-03.

2. Operating instructions for safety valves of air collectors of garage compressors S415M and S416M.

3. Instructions for the operating mode and safe maintenance of pressure vessels (air collectors of garage compressors S415M and S416M).

4. Passport S415M.00.00.000.PS, S416M.00.00.000.PS “Garage compressor model S415M, Garage compressor model S416M.”

5. Certificates “Pressure vessel with a capacity of 500 l”.

6. Passports “Vessel operating under pressure ZIF-55 Sb. 05 PS".

7. Instructions for providing first aid to accident victims.

8. A manual for students of the Rules for the design and safe operation of pressure vessels. Moscow. NPO OBT 1997.